Welding Manipulator
Welding Manipulator
For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of boom are machined to carry a welding head.
This machine and welder composed of auto welding mechanical equipment. It can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.
+ Structure : stationary, stationary and revolve , moving and revolve type.
+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape、stress-relieved and mechanical machined finely, ensuring higher precision；
+ Drooping of boom along horizontal travel is 2mm/m.
+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.
+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.
+ Column revolve unit has motor –driven and manual drive type.
+ Control box includes control box and pendant , interface with positioner and rotator also prepared
For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of boom are machined to carry a welding head.
This machine and welder composed of auto welding mechanical equipment. It can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.
+ Structure : stationary, stationary and revolve , moving and revolve type.
+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape、stress-relieved and mechanical machined finely, ensuring higher precision；
+ Drooping of boom along horizontal travel is 2mm/m.
+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.
+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.
+ Column revolve unit has motor –driven and manual drive type.
+ Control box includes control box and pendant , interface with positioner and rotator also prepared
Notes:
a) Column motorized rotation: included only WM 3030 and above
b) Trolley motorized with constant speed: included
c) Remote control box with 6-12 m span: included
d) Manual welding head cross slide: included
e) Boom cable organizer: export product included
f) Boom anti-fall safety device on WM 3030 and above: included
g) Trolley anti-fall safety device: included
h) Power source platform on trolley: included
i) Shot blasted frame at SA 2 ½: included
j) Custom built welding manipulators available
k) CE mark only under customer request
l) Manual revolve then locked by screw
m) The information contained in this brochure is intended to be
accurate. However the manufacturer retain the rights to make
changes in design which may not be include
Standard package includes
Welding Manipulator and traveling cart
Remote control box adjust: i) Vertical and horizontal boom
movement; ii) Trolley motion
Operation manual
One year warranty
Optional
• Flux recovery unit
• Electric welding head cross slide
• Trolley cable organizer
• Rail track for trolley
• Variable speed on traveling cart from 0.12 up to 1.20 m/minute
• Work platform and operator’s seat only in WM 5050 and larger
• Seam tracker
• Seam monitor system
• Welding oscillator
• Arc length control
• drive by linear ball bearing guide rail
Notes:
a) Column motorized rotation: included only WM 3030 and above
b) Trolley motorized with constant speed: included
c) Remote control box with 6-12 m span: included
d) Manual welding head cross slide: included
e) Boom cable organizer: export product included
f) Boom anti-fall safety device on WM 3030 and above: included
g) Trolley anti-fall safety device: included
h) Power source platform on trolley: included
i) Shot blasted frame at SA 2 ½: included
j) Custom built welding manipulators available
k) CE mark only under customer request
l) Manual revolve then locked by screw
m) The information contained in this brochure is intended to be
accurate. However the manufacturer retain the rights to make
changes in design which may not be include
Standard package includes
Welding Manipulator and traveling cart
Remote control box adjust: i) Vertical and horizontal boom
movement; ii) Trolley motion
Operation manual
One year warranty
Optional
• Flux recovery unit
• Electric welding head cross slide
• Trolley cable organizer
• Rail track for trolley
• Variable speed on traveling cart from 0.12 up to 1.20 m/minute
• Work platform and operator’s seat only in WM 5050 and larger
• Seam tracker
• Seam monitor system
• Welding oscillator
• Arc length control
• drive by linear ball bearing guide rail
Pipe rotator, PR Series
Pipe rotator, PR Series
Pipe rotator is specially designed and manufactured for the purpose of meeting the requirements of enhancing productivity, increasing the extent of automatic, reducing welder’s working intensity and adapting to piping workshop prefabrication. The welding head will be relatively fixed, while the piping spool piece revolving at a specific rate, and the high efficient and low cost shielded welding or SAW process is adopted, so it has the features of easy-operation, reliable-performance and wide-application field.
Pipe rotator is specially designed and manufactured for the purpose of meeting the requirements of enhancing productivity, increasing the extent of automatic, reducing welder’s working intensity and adapting to piping workshop prefabrication. The welding head will be relatively fixed, while the piping spool piece revolving at a specific rate, and the high efficient and low cost shielded welding or SAW process is adopted, so it has the features of easy-operation, reliable-performance and wide-application field.
Hardfacing machine
Hardfacing machine
Main advantage:
1, can hardfaceing process and heat preservation process synchronously, the control of temperature of layer within hardfaceing process is numeral.
2, carry out the automatic recovery of welding flux , avoiding the pollution of the dust, and improving work environment.
3, feeding wire stably and its moment great ,can carry out high speed welding and, increasing the welding deep and the efficiency of deposition .
4, swing welding strengthened the arc function to mix blend the welding seam , make the seam organization gradually in reasonable and even.
5, all craft parameters within the welding process can be controlled automatic, include the welding current, voltage, wire speed ，traverse speed , traverse distance, welding width, swing width ,welding time etc.
Main advantage:
1, can hardfaceing process and heat preservation process synchronously, the control of temperature of layer within hardfaceing process is numeral.
2, carry out the automatic recovery of welding flux , avoiding the pollution of the dust, and improving work environment.
3, feeding wire stably and its moment great ,can carry out high speed welding and, increasing the welding deep and the efficiency of deposition .
4, swing welding strengthened the arc function to mix blend the welding seam , make the seam organization gradually in reasonable and even.
5, all craft parameters within the welding process can be controlled automatic, include the welding current, voltage, wire speed ，traverse speed , traverse distance, welding width, swing width ,welding time etc.
Automatic Hardfacing machine of our advanced technology in extended wear life equipments , widely used in each kind of hot roller , beam steel roller , color metals roller, and grind coal roller ,etc various works pieces to prepare to protect and repair the work； We can customize various different specifications according to customer's need.
Automatic Hardfacing machine of our advanced technology in extended wear life equipments , widely used in each kind of hot roller , beam steel roller , color metals roller, and grind coal roller ,etc various works pieces to prepare to protect and repair the work； We can customize various different specifications according to customer's need.
Longitudinal Seam Welders
Longitudinal Seam Welders
+LSW Type Longitudinal seam welders is a main process equipment used to produce linear welds on abutting edges of thin wall cylinder or rectangular tube.
+LSW Type Longitudinal seam welders includes: machine seat 、crossbeam 、Hold down fingers、Back-up mandrel,、Water cooling copper interleaver 、travel Carriage and Control、dual Axis Slides etc
+Hold down fingers can generates a clamping force of up to 25 kg/cm through air-operated；
+Travel Carriage and Control is mounted on the crossbeam,，it is driven by a DC motor to make the straight line sport on the horizontal beam。
+Dual axis slides provided with manual or dynamoelectric type；control system can add the function of arc length control or welding oscillator.
+Suitable for various welding processes such as TIG, MIG/MAG, PLASMA ，suitable for carbon steel, stainless steel, titanium and other alloys material.
+LSW Type Longitudinal seam welders is a main process equipment used to produce linear welds on abutting edges of thin wall cylinder or rectangular tube.
+LSW Type Longitudinal seam welders includes: machine seat 、crossbeam 、Hold down fingers、Back-up mandrel,、Water cooling copper interleaver 、travel Carriage and Control、dual Axis Slides etc
+Hold down fingers can generates a clamping force of up to 25 kg/cm through air-operated；
+Travel Carriage and Control is mounted on the crossbeam,，it is driven by a DC motor to make the straight line sport on the horizontal beam。
+Dual axis slides provided with manual or dynamoelectric type；control system can add the function of arc length control or welding oscillator.
+Suitable for various welding processes such as TIG, MIG/MAG, PLASMA ，suitable for carbon steel, stainless steel, titanium and other alloys material.
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